You want to prioritise safety in your workplace for reasons including compliance standards, retaining your best talents, attracting the best skilled team and ensuring employee safety. More business leaders are innovating ways to ensure employee safety to boost employee morale and confidence in their work. You want to join in to reduce the chances of breaking the machines by ensuring to maintain your silent air compressor regularly.
When you apply preventive measures to maintain your super silent air compressor, your company will be experiencing fewer repairs, increased uptime and they can also eliminate unnecessary costs from repairing broken machines almost frequently.
Why Preventive Silent Air Compressor Maintenance Can Ensure Health and Safety
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For many reasons, you want to keep your silent air in top condition to ensure health and safety.
- Dangerous fumes. Most gas and diesel-powered compressors can emit hazardous fumes that affect employee health. If kept closer to the business space, customers are also affected and may move on from doing business with your company.
- High pressure and noise. When high-pressure air finds its way into the body, it results in dangerous conditions and can cause injuries, including ruptured eardrums, air embolism and ruptured organs. The noise, especially if you do not use a silent air compressor, can result in hearing loss.
- Particles. Pressurised with high pressure and pneumatic tools cause flying debris that can hit operators. This event causes injuries that can be fatal, and you want to keep the system from being in such a condition. Apart from damaging the machine and injuring employees, more employees want to resign from the business, and you do not want it happening.
- Electrical shocks. When an outlet is not properly grounded, it leads to electrical shocks that keep employees from having a good experience at work. With preventive air compressor maintenance, you eliminate these possibilities to ensure the retention of your best employees.
Apart from Health and Safety, Air Leak is Draining Your Business Cost
A single 1.6 mm leak can pay for your ultrasonic leak detection services, which can force your organisation to administer expensive repairs. These repairs, of course, often run into hundred-thousands of pounds you may not be willing to spend. It is surprising why you would want to rethink contacting a maintenance company to inspect and fix your leaks regularly.
Meanwhile, you think that tiny bit of air is making no difference. The reality is that you could be leaving £600 in unnecessary expense in just one 3mm hole down the drain. Simple maintenance services can fix the problem, saving your company from unnecessary costs.
Common Air Leak Detection Practices
Considering the cost you could save, you want to inspect your compressor for air leaks. You can eliminate the health dangers and safety risks by detecting air leaks through common practices including the following:
1. Ultrasonic Detector
Ultrasonic detection brings technology into leak detection, and you know technology is all about efficiency. You hire specialists to use it for detecting leaks or get your trained employees to perform the task. However, it’s better to invest in external parties who would not only detect but fix the leaks safely.
The importance of using ultrasonic air leak detection is that you can run the detection during business hours. You do not also miss any hidden part of the machine. Using ultrasonic detection technology, you can identify high-frequency sound waves from air leaks easily with guaranteed accuracy.
2. Look and Feel
Alternatively, you can look and feel for an air leak on your silent air compressor. Unfortunately, it is not the best practice. You do not have the accuracy, and can’t complete the leak detection during work hours.
A common method for detecting leaks is to wash up soap in a bucket and work it through the pipework. You can use a paint brush or sponge to run the lather on the flanges, valves and joints. When you notice a bubble on any of the parts, it is a sign that there could be an air leak in a particular spot.
3. Use Your Ear
Your ear can be a useful tool for detecting air leaks, but no way near using an air leak detection technology. It is not accurate, and you want to ensure absolute silence across the silent air compressor to be able to hear air leaks.
Manual Preventive Measures to Keep Air Compressor in Good Condition
Below are common preventive practices you can ensure daily to keep your compressor from going faulty often:
1. Fix broken hoses
When you find broken, kinked, or bent hoses, make sure to replace them. A repair might not be helpful in the long run, and it results in defective air lines that cause air leaks.
2. Clean the air filter
You want to inspect the air filter regularly before use. If you find a clogged or dirty air filter, make sure to wash or replace it with a new filter.
3. Do not refuel while the engine is running or hot
An air compressor requires sufficient fuel to run. While in the middle of the job, you might want to refill it if it runs out. You want the compressor to cool down before refilling it. Avoid refilling your machine when it is still hot.
4. Check the oil level
If your machine does not have the appropriate amount of oil, you would be running into colossal repair and replacement costs if you continue using it. Ensure adequate oil in the reservoir and do not overfill it. Try to keep oil from spilling over the compressor exterior.
5. Ensure the outlet is properly grounded
Your compressor must have proper grounding. If you connect your compressor to a grounded outlet incorrectly, you could be damaging the electrical circuitry, which can cause fire.